animal shredder

Types of animal shredders

An animal shredder is a specialized piece of equipment that breaks down various types of animal tissues and is helpful in waste management. Different designs have been created to meet specific demands in handling animal waste. The following are some of them:

• Industrial Animal Shredder

  An industrial animal shredder is a large-scale machine designed for heavy-duty shredding of animal remains. This type of shredder can handle large volumes of animal waste all at once. ARJES and UNTHA are two companies known for their high-quality industrial animal shredders. An industrial animal shredder helps prevent the spread of diseases by ensuring that the remains of diseased animals are properly disposed of.

• Laboratory Animal Shredder

  A laboratory animal shredder is a compact and quiet machine used for shredding animal tissues in a laboratory setting. This type of shredder is ideal for labs that perform necropsies or post-mortem examinations on animals. Laboratory animal shredders are designed to minimize disturbance to other areas of the lab and are often used in biosafety level 2 or level 3 laboratories. The BioSafe and the Bio-Matic are popular models of laboratory animal shredders. Using a laboratory animal shredder helps streamline the disposal process and reduce the risk of contamination from biological materials.

• Farm Animal Shredder

  A farm animal shredder is a portable machine used for shredding carcasses on-site at livestock farms. This type of shredder allows farmers to dispose of dead animals quickly and efficiently, reducing the risk of disease transmission and preventing scavenging by other animals. On-farm disposal of dead animals is regulated in many states and requires the use of a grinder or shredder with specified minimums. Shredders should have a single or double shaft with reversible rotation and a grinding plate with pen stanchions in a hole size of less than one inch. When selecting a shredder for on-farm use, it's important to choose a model that complies with local regulations and consider the capacity and portability of the machine.

• Small Animal Shredder

  A small animal shredder is a countertop machine that can be used to shred small quantities of animal waste, such as fish remains or poultry offal. This type of shredder is often used by small food processors, restaurants, or fishermen to dispose of byproducts generated during food preparation or processing. Small animal shredders are designed for low-volume shredding and are typically more affordable and easier to operate than larger, industrial-grade machines. They may be equipped with safety features to prevent accidental operation and environmentally-friendly designs to minimize the carbon footprint of waste disposal.

Specifications and maintenance of animal shredders

• Capacity:

  The capacity of the animal shredder indicates the amount of material it can handle per hour or per cycle. The capacity is usually expressed in kg/h or tons/h. Animal shredder machines with large capacities to process entire tons in a single hour are ideal in industrial settings. However, they may be too big for small farms. A smaller shredder with a capacity of 50-100 kg/h would be better in a farm setting to ensure that livestock can access feed without delays.

• Feed opening size:

  The shredder's opening size will usually affect its capacity and the types of material it can process. Wider openings are preferred in industrial settings where large animal carcasses are processed. On the other hand, smaller openings are better suited for processing smaller animals like chickens.

• Data security:

  When dealing with confidential documents, it's essential to verify that the animal shredding machine has the appropriate shredding level before purchasing. This verification is necessary to guarantee that the machine can adequately destroy sensitive data. It helps to ensure buyers comply with relevant privacy regulations. To ensure compliance with data protection regulations, it's crucial to assess how securely an animal shredder machine can destroy confidential documents. This includes verifying its security level and determining whether it can provide the required destruction certificate. If not, buyers should look for a shredder that can provide a destruction certificate.

• Motor power:

  Opt for an animal shredder with a robust motor that can handle the material weight and density to ensure smooth operation. Such a machine will be less likely to break down and require more maintenance. Depending on the intended use, the motor strength required will differ. Shredders designed for heavy-duty use have more powerful motors compared to those designed for light service.

• Maintenance requirements:

  This includes evaluating how often lubricating, cleaning, and lubricating the shredding blades are required. An animal shredder with fewer maintenance requirements will be easier to use and will save the operator time. Consider the ease of maintenance requirements. Choose an animal shredder where the maintenance requirements are fewer, thanks to its simple design. Take note of maintenance requirements for critical parts like the motor, blades, and bearings, and ensure they are easy to access.

Scenarios

Animal shredders or food choppers are used in various applications. Here are some industry scenarios where they are widely used.

• Animal Farm Recycling

  Shredder machines are commonly used on farms that raise livestock. They are used to chop up mature plants before feeding them to cows, chickens, pigs, and other animals. Their ability to create smaller feed sizes improves digestion.

• Waste Reduction

  Animal shredders can reduce waste by shredding kitchen scraps and leftover food before composting. Many farms accept chips as fertilizers. Shredding food scraps accelerates decomposition when composting.

• Zoos and Wildlife Sanctuaries

  Shredders are commonly used in zoos and wildlife rehabilitation facilities. Many of these institutions house large mammals that eat large volumes of food daily. Cats, dogs, and bears are fed shredded meat. Plants are shredded and fed to giraffes, pandas, elephants, and other herbivore animals. The machines are also used to efficiently prepare animals' diets. By shredding oversized fruits and vegetables, shredders ensure all animals receive the right nutrition.

• Research & Teaching Farms

  Farms operated by universities for research or teaching may use a large-scale shredder. They use large machines to study different diets and raise livestock. Such farms feed animals shredded mature plants. The machines help cut operation costs and are also used for research purposes.

• Commercial Livestock Operations

  Large disrupted livestock operations feed hundreds of animals daily. Here, animal shredders are necessary for breeding programs where genetics are key. Livestock feeding programs limit the size of mature plants and culls that livestock are allowed to eat. These programs depend heavily on data analysis. Purchased animals' feeding data shows what to buy. Due to data analysis, breeding livestock operations have become a science instead of just a business.

• Restaurants and Food Processing

  Animal shredders are used at meat processing plants to shred hog and cow leftovers. Some restaurants sell meat and fish leftovers to animal feed manufacturers. They may sell unground meat to producers, requiring a shredder. Some processing plants have a shredder at the processing plant, while others have it attached at the processing plant.

• Classified as Farm Machinery

  Animal shredders are used as farm tools to harvest various mature crops. When mature crop output exceeds the local farm market, it may be more valuable as animal feed. A shredder increases the farm's output by converting unsold harvested crops into animal feed.

How to choose an animal shredder

Wholesale buyers looking for suitable animal shredders for sale have various factors to consider. The focus is mainly on the desired application and a specific feature set to meet particular needs.

Firstly, understand the specific types of animals the shredders are meant to handle. Different models are designed to shred different types of meat and animal parts. Additionally, the frequency and volume that customers expect to process is also an important consideration. Larger capacities are suitable for more extensive operations but often come at a higher cost.

Identify the intended use of the shredded content. If the customer uses it as animal feed, a machine that can shred with a uniformity and fineness desired to create a palatable mix is necessary. Select a shredder that can handle the entire animal, bone inclusions, and not just meat scraps, if processing full carcasses is essential. Prioritize shredders with parts that can handle whole parts without clogs and jams.

When assessing potential animal shredders, note that those with multiple processing speeds offer more versatility. Some have up to 5 speeds, which is necessary when handling various meat types. Additionally, look for models with reversible motors that prevent blockages by reversing shredder rotation. Sturdy blades that can withstand rigorous use and those with easy and quick replacement are necessary. Go for blades that are rust-proof, corrosion-resistant, and structurally durable.

Space constraints and portability are also important when choosing a shredder. Consider the dimensions of the machine and its weight. A mobile shredder is suitable for an operation that requires processing carcasses in different premises outside the slaughterhouse. A stationary animal shredder is ideal for a livestock facility with many animals at the end of the production cycle. The latter also has higher capacities, and some models include a conveyor belt for a smooth flow of output.

The post-shredding processing method is also vital. An animal shredder for a stand-alone facility will be different from one that integrates seamlessly with another machine, such as an emulsifier. In addition, the automation level of a carcass processing facility will determine the kind of shredder needed. An automatic animal shredder is unnecessary in a manual processing facility and vice versa.

Ensure that the animal shredder is easy to clean. When processing animal parts, hygiene is paramount to avoid pathogenic contamination and spread. Look for shredders with smooth, removable parts that clean quickly and easily.

Q&A

Q1: What is an animal carcass shredder used for?

A1: An animal carcass shredder is primarily used to reduce the size of deceased animals. It aids in the disposal of such remains in an environmentally-friendly way. By shredding the remains and mixing them into the soil, animal shredders prevent unsightly landfills and reduce bad odors.

Q2: Can an animal shredder be used for other substances besides animals?

A2: No. The animal shredder is constructed to shred only animal matter. Shredders built to shred animal matter have strong blades that can withstand the pressure of hard bones. They are also designed with specific features to handle the putrefactive nature of animal matter. Shredders built to shred human refuse have weaker blades and different components.

Q3: Can animals in an animal shredder be included in compost?

A3: Yes, shredded animal matter can be used to compost. However, as highlighted earlier, it's vital to choose the right shredder for carcasses. Using the wrong shredder could lead to a myriad of problems, including health risks. Therefore, when shredding animal matter, ensure the machine is designed to shred animal bones and flesh.

Q4: What is the power of an animal shredder?

A4: Most animal shredders are about 15-30kw. However, there are models with higher and lower kilowatts. In this case, a higher kw doesn't necessarily mean a better animal shredder. It's important to choose the power based on the size of the animal. A bear will definitely require a more powerful animal shredder compared to a fish.