carrousel atc

Types of Carousel ATCs

Carrousels ATCs are important pieces of equipment used to store and manage tools in CNC (Computer Numerical Control) machining centers and routers. Generally, they can be categorized into two main types based on the methods used to retrieve and store the tools: automated retrieval and storage method, or ATC, and Carousel type for manual retrieval and storage.

• ATC Carrousel:

  The tool carrousel atc is an automatic device that serves as a tool holder or organizer. It is mostly positioned next to the machine, and it can assist in changing 20 to 100 tools or even more. The ATC carrousel automatically facilitates the process of replacing tools in CNC machines.

• Manual Carrousel:

  The manual tool carrousel functions as a manually operated tool storage system. It securely holds a variety of tools and allows the user to access them as needed. With this kind of tool holder, users can easily search for and use the required equipment by rotating the carousel and unlocking the selected tool.

Specification & Maintenance

Some of the specifications that business buyers and investors need to note about the ATC carousel include the tool capacity or number of tools it can hold, the maximum weight it can handle, the maximum diameter and length of the workpiece, the maximum spindle speed, the power rating, the voltage and frequency, and the dimensions and weight. Several ATCs are designed with programming options that allow the tool changer to automatically select and switch between different tools. Customization options are available for specifications like the tool and turret configurations, and the design can be fitted to a specific machining center.

ATC carousels and turrets require regular maintenance to ensure smooth operation, maximize their lifespan, and prevent costly breakdowns or downtime. Here are some general maintenance tips:

• Cleanliness: To prevent damage to the tools and ensure smooth operation, users must keep the ATC tool changer at their optimal level. Operators should regularly clean the tool changers to remove any debris, chips, dust, or contaminants. AGD and industrial vacuum cleaners can be used to remove chips from the tool changer slots and surfaces. A soft brush can also be used to get to areas that are difficult to reach. Also, cleaning solvents can be used to wipe down the surfaces to remove any residue. After cleaning, the surfaces should be dried properly.
• Lubrication: Regular lubrication of the moving parts, such as the slides, rails, and bearings, of the ATC tool changer, is essential to ensure smooth operation and reduce friction and wear. The tool changers should be lubricated with the recommended lubricant as per the manufacturer's guidelines. Targeted lubrication of specific components will help to spread the lubricant precisely and minimize the accumulation of dust or debris.
• Inspection: A routine inspection of the ATC carousel should be carried out to identify any signs of wear, damage, or loose components like the turret plates, tool holders, indexing mechanisms, and mounting hardware. The findings should enable the maintenance team to address any issues immediately to prevent further damages.
• Operator Training: Operators should be properly trained on the ATC carousels and their maintenance requirements. They should receive training on proper tool holder maintenance, cleaning procedures, and lubrication practices. They should also know the instructions and guidelines provided by the tool changer manufacturer's safety precautions to avoid potential accidents and ensure proper care.

Applications of ATC carousels

ATC carousels hold a prominent position in the world of machining and have several applications. Some of the key applications of carousel ATCs are as follows:

• Metal machining centres: Carousel ATCs are mainly used in machining centres with multiple machining processes like milling and drilling. These machining centres are generally fit for machining complicated shapes and high-precision parts. ATC carousels can automatically change tools to enhance efficiency and productivity.
• Woodworking machines: Carousel ATCs are also applicable in CNC woodworking machines such as CNC routers and engravers. These machines usually require multiple tools for processes like carving, cutting, engraving, and drilling. With the assistance of an automatic tool changer, CNC woodworking machines can achieve intricate designs and high production efficiency.
• Multi-head machining equipment: Multi-head machining equipment usually has several machining heads instead of one. This means that different machining processes, such as milling, tapping, and drilling, can take place without the need for additional equipment. ATC carousels can change the machining heads automatically, which promotes versatility and efficiency.
• Prototype and customized production: Carousel ATCs are also perfect for machining prototypes and customized products. In these cases, the workpieces usually require machining operations with diverse tools. With the help of an automated tool changer, the same machining equipment can be used to process various materials. This means that there is no need to change setups frequently, and the process is more efficient and faster.
• Lab and educational institutions: Carousel ATCs can also be found in the workshops of educational institutions and labs. Here, they are used for teaching purposes, research, and training. The carousels facilitate the understanding and exploration of CNC machining technology by enabling students and researchers to conduct different machining experiments with various machining tools.

How to choose a carousel ATC

When looking for an ATC with a carousel changer, there are many factors for buyers to consider. Some of these things are crucial for ensuring an efficient and seamless application. Here's a list of some:

• Application requirements: This is the most crucial factor to consider. Buyers must consider the tools and workpieces the machines will handle. They should also think about the required capacity, speed, compatibility, and precision. Additionally, the type of material being processed should inform the carousel's design and construction.
• Machine compatibility: This is a critical factor for buyers whose existing machinery may not be adaptable or fully compatible with new carousel changers. Now, more than ever, it's crucial to choose a carousel ATC that will fit well with an existing CNC machine. Consider the size, weight, and mounting requirements to ensure a proper fit and minimize retrofit costs.
• Durability: How long an ATC has with a carousel will last will depend largely on the material it is made of, as well as its design. Tool carousels are subject to varying levels of wear and tear as a result of their day-to-day usage during CNC machine operations. Consequently, they must be exceptionally resilient to last a long time. Buyers should go for carousel ATCs that are made using highly durable materials like steel or aluminum alloys.
• Cost: Another thing buyers need to consider is the cost of the carousels with ATCs. Generally speaking, carousel ATCs with larger capacities and faster tool change times tend to be more expensive. Also, the cost of the carousel ATC increases for models with more tool slots. This is because they require more complex systems and manufacturing processes. In terms of design, bi-directional carousels are usually pricier than unidirectional models.

Q & A

Q: What are the ATC carousels' latest design trends?

A: Modern ATC carousels focus on space optimization, with machines able to hold more tools in less physical space. They also come with multilevel storage systems and automated retrieval and storage systems. Another trend is the integration of cloud computing and IoT, allowing remote monitoring and controlling of carousel parameters from any mobile device.

Q: What is the difference between a carousel and a pan in material handling?

A: A carousel is an automated storage system that stores goods in horizontal or vertical rotating units. It retrieves items by rotating the unit until the required item is in front of the operator. A carousel is often confused with a pan, which is a circular plate that moves along a linear path to transport goods from one point to another. While both devices can aid in the efficient handling of products, they operate differently and have distinct uses.

Q: What are some advantages of using a tool carousel in a CNC machine?

A: A tool carousel offers many advantages. It optimizes the workflow by reducing tool change time. It helps increase machining capacity and efficiency since the tools are stored within the machine. The tool carousels' automation also reduces labor requirements and lowers the cost.

Q: Are there special requirements for installing and integrating an ATC carousel with existing systems?

A: Yes, there are requirements that carousel users must consider before installation. They need to consider the space and dimension of the device so that it will fit perfectly in the area where it is. The integration platform will also be considered so that it can connect with other existing technology or machines seamlessly. Finally, the supplier or technician will have to carry out the requirements for the safety and compliance measures so that all the standard regulations will be.