copper brewhouse

Types of copper brewhouses

A copper brewhouse refers to a brewery setup used for the brewing process of beer, which usually includes the mash kettle, fermentation vessel, wort kettle, hopping vessel, cooling vessel, off speaker, washing vessel, etc. The copper brewhouse is the main machine for brewing beer and lays the foundation for the flavor of the beer. It is also an integral part of a brewery. The brewhouse in a brewery can be made using a variety of materials, such as stainless steel.

There are many types of brewhouses according to the configuration and process flow:

• Anlaut Brewhouse: Anlaut offers three different types of brewhouses. The established technology offers modernization or 4-vessel processes. The 4-vessel Apparatus Mash Lauter Copper or the 3-vessel Apparatus Mash Copper/Boiler offers advanced technology solutions and enables the economic production of premium beers in the 2-shift/1-shift operation.
• Praxima Brewhouse: The available technology offers one- and two-vessel brewhouses for lauter, mashing, and boiling in one vessel. The 2-in-1 vessel concept not only saves space and energy in the production process but also doubles the efficiency in brewing.
• Copper/Kettle + Lauter + Whirlpool (For Hybrid Systems): This is more like a standard function of brewing. All these machines include water and malt extraction as well as the separation of wort and grains.
• Aeration/Ventilation System: The aeration or ventilation system in a brewery helps keep it dry and free from microbes so that the right brewing process can take place with the right fermentation and other processes. The fermentation of beer is also carried out in a vessel that is fermenter-specific. For example, open fermentation is used for wheat beers and traditional beers, while cylindrical-conical fermenters (CCTs) are used for lagers and all other types of beers.
• Union brewhouse: Union provides the option of a 2 or 3 vessel brewhouse with integrated mash tun/louter tun and kettle/whirlpool unit combining traditional craft with the latest technology.

Specifications & Maintenance

• Capacity:

  One of the main specifications of a brewhouse device is its brewing. It is usually indicated in volume, such as barrels (BBL) or liters (L). Brewhouse with a large brewing capacity can brew more batches of beer in a specific time to meet market demand.

• Mashing System:

  A brewhouse typically has a mashing system, which includes mash tun and other related equipment. Mashing systems to convert starch in grains into fermentable sugars and release sugar, providing the foundation for fermentation.

• Boiling System:

  The brewhouse also has a boiling system, including a kettle and boiling controller, which controls the boiling time and temperature. This preserves the taste of the beer and releases the aroma of hops.

• Fermentation Control Systems:

  Many brewhouse systems include automated fermentation control systems. This system typically uses sensors and controllers to monitor and regulate fermentation conditions such as temperature and pressure, ensuring precise control of the fermentation process.

• Sanitation:

  Sanitation is crucial in the brewing beer process. Many brewhouse systems offer cleaning and sanitization functions, which are accomplished through automated cleaning systems. These systems use water, cleaning agents, and sanitizing agents to clean and sanitize various components and equipment of the brewhouse, ensuring that the entire brewing process meets hygiene and safety standards.

Maintenance

Regular maintenance and cleaning can ensure that equipment works well and produce high-quality beer.

• Regular cleaning:

  Clean the brew pub equipment. Use appropriate cleaning agents and methods to remove residues, bacteria, and contaminants. Pay attention to the cleaning parts, including brewing vessels, fermentation vessels, pipes, valves, etc.

• Sanitization:

  Sanitize brew pub equipment. Apply sanitizing agents to ensure that all contact surfaces are free of bacteria and contaminants, ensuring the quality and safety of the brewed beer.

• Inspect for corrosion and damage:

  Regularly check the equipment for corrosion, damage, or leaks. Repair or replace the damaged parts to maintain the integrity and safety of the equipment.

• Pay attention to device details:

  Pay attention to the details of brew pub equipment. Periodically check the components of the brewing system, such as valves, seals, etc., ensuring that they function properly, are free of leaks, and ensure their good use conditions.

Application scenarios of copper brewhouses

The copper brewhouse system is widely used in many scenarios and fields because of its unique functions and great importance in brewing beer. First of all, the copper brewhouse system is the key equipment in commercial breweries of all sizes. Large-scale breweries choose advanced brewhouse systems to meet their higher production needs.

Secondly, small and medium-sized breweries, as well as microbreweries, also use brewhouse systems corresponding to their scales. This helps them improve their brewing efficiency and product quality. In addition, bars and pubs often provide self-brewed beers to distinguish themselves. They need copper brewhouse systems to produce various unique flavors of beer. At the same time, hotels also offer self-brewed beers as an option to entertain their guests. The copper brewhouse system is essential for achieving this.

Besides, the copper brewhouse system also has applications in beer R&D centers and laboratories. These places often require small-scale brewhouse systems to conduct beer recipes, process optimization, and quality control research. In addition, the copper brewhouse system can be used for educational and training purposes. Some technical schools and training institutions offer brewing-related courses. Therefore, they need brewhouse systems for teaching and training.

Moreover, the copper brewhouse system also has some custom applications. For example, in special occasions like festivals and celebration activities, temporary breweries may be set up to brew on-site; or, in combination with other foods, the copper brewhouse system can be used to carry out beer pairing or tasting activities, etc.

In general, the copper brewhouse system shows wide application prospects in commercial breweries, bars, hotels, beer R&D centers, educational institutions, and other places. Meanwhile, it plays an important role in specialty brewing, on-site brewing, beer tasting, brewing education, and training, etc.

How to Choose a Copper Brewhouse

Consider the following factors when deciding the equipment.

• Capacity/Frequency of Use:

  Small brewhouses, such as a 500L brew kettle, are well-suited for more frequent brewing. They allow brewers to make batches consistently without excessive kettle downtime between brews. Larger brewhouses with a 5-ton or higher capacity are better suited for brewing infrequently. The increased kettle size enables brewing larger quantities that will last for an extended period.

• Material/Quality:

  A copper brewhouse can better control the temperature of mash and boil because of its excellent thermal conductivity. Copper's rapid heat distribution ensures uniform temperature throughout the vessel, critical for brewing. Consistent temperatures result in consistent beer production. Additionally, copper resists heat oxidation, allowing brewers to boil wort effectively to eliminate unwanted enzymes and bacteria.

• Automation:

  A fully automated copper brewhouse can simplify the brewing process. Advanced automated systems can control various brewing parameters, including temperature, timing, and flow rates, ensuring precise and consistent brewing. Automation reduces the need for manual intervention, allowing brewers to focus on other aspects of their operations. It also enables brewing complex recipes that require precise control. However, fully automated brewhouses tend to be more costly, so consider budget constraints.

• Design:

  Choose a brewhouse that matches the desired brewing style. Whether the focus is on efficiency, traditional craftsmanship, or creating a visually stunning production area, there are details to consider. An efficient brewhouse design maximizes workflow, integrates well with other production equipment, and minimizes downtime. A traditional copper brewhouse can add authenticity to a brewery. A beautiful brewhouse creates an impressive centerpiece that attracts attention and enhances the overall aesthetics of the brewery.

• Warranty/Service:

  Warranty considerations are important when selecting a brewhouse. Brewhouse buyers should carefully examine the warranty terms offered by brewhouse suppliers. Consider if the warranty period is adequate and if it covers all relevant components. During the decision-making process, it is crucial to evaluate the supplier's service support.

Copper brewhouse FAQ

Q1: What is a brewhouse in brewing?

A1: The brewhouse refers to the production part of a brewery where raw materials are processed into wort. This primarily includes the activities of mashing, cooking, and fermentation.

Q2: What does a brewhouse do?

A2: The brewhouse first crushes the brewing material, then puts it into the mash tank with water for mashing, and finally puts the fermented liquid into the fermentation tank for fermentation. Three important processes in brewing are all included.

Q3: Why are brewhouses traditionally made of copper?

A3: Copper was preferred in old breweries because of its excellent thermal conductivity, which ensured consistent cooking, thus improving the quality of the brewed beer. Copper alone has the ability to breed good microbes that can enhance the flavor of the beer. In addition, copper is a soft metal that can be easily shaped, allowing brewhouses to have intricate designs and continue the cultural history of brewing.

Q4: What are the parts of a brewhouse?

A2: A brewhouse typically includes the following parts: mash tank, lautering tank, kettle for boiling wort, fermentation tank, storage tank, and other auxiliary facilities.. According to the technological process, each functional area of the brewhouse can be integrated into a complete unit, or it can also be separated from each other, so that the brewing process can be carried out smoothly.

Q5: What are the advantages of a brewhouse?

A2: The copper brewhouse offers high brewing efficiency, streamlined processes, and multifunctional integration. It also has high equipment utilization, energy-saving, and environmental protection features. Copper micro brewhouses are especially suitable for small and medium-sized breweries and brewing schools.