electric box truck

Types of Electric Box Truck

An electric box truck, also known as a cube truck or a box van, is a truck with a large, rectangular cargo area that resembles a box. Electric box trucks are often used for urban logistics, moving, and delivery services. Electric box trucks are environmentally friendly because they produce zero emissions. Electric box trucks come in different types, including the following.

  • Class 3 electric box truck

    Class 3 electric box trucks are designed for lightweight applications. The truck's gross vehicle weight rating (GVWR) ranges from 10,001 to 12,000 lbs. These electric trucks are often used in urban settings. For instance, class 3 electric box trucks can be used for grocery deliveries and last-mile deliveries. Because of their quiet operation, class 3 trucks will not disturb the environment or the community.

  • Class 4 electric box truck

    Class 4 electric box trucks have a GVWR ranging from 12,001 to 16,000 lbs. These electric trucks are more powerful than class 3 electric box trucks. Electric trucks in class 4 are suitable for various applications, including construction, freight transport, and moving services. Class 4 electric box trucks can be customized to suit different business needs. For instance, adding shelving units can facilitate freight transport, while installing a liftgate can be useful for moving services.

  • Class 5 electric box truck

    Class 5 electric box trucks have a GVWR ranging from 16,001 to 19,000 lbs. These trucks have more powerful electric motors and larger batteries compared to class 4 and class 3 electric box trucks. Electric trucks in class 5 are suitable for heavy-duty applications, such as long-haul freight transport and heavy material deliveries. Class 5 electric box trucks are designed to be energy efficient. For instance, the trucks have aerodynamic designs, low rolling resistance tires, and energy-efficient heating and cooling systems.

Electric box trucks can also be categorized based on their battery type. The two main battery types are lithium-ion batteries and solid-state batteries. Lithium-ion batteries are the most common battery type used in electric box trucks. These batteries have a high energy density and can be charged quickly. Solid-state batteries are more advanced than lithium-ion batteries. These batteries have a higher energy density than lithium-ion batteries. Solid-state batteries are expected to have a greater impact on the electric truck industry because they can reduce the size and weight of batteries installed in electric trucks.

Specifications and Maintenance of Electric Box Trucks

Electric box truck specifications include the type of material used to make the box, its cargo capacity, dimensions, and the type of power system.

  • Material

    The electric box truck is made from different materials, including aluminum and steel. Each material has its benefits. For instance, a truck made from steel is strong and durable, making it ideal for long-distance transportation of heavy cargo. Aluminum, on the other hand, is lightweight. Electric box trucks with aluminum boxes have high energy efficiency due to their lightweight.

  • Electric box truck cargo capacity

    Electric box trucks have different cargo capacities, depending on the model. Some can carry 3000 lbs., while others can carry 6000 lbs. This feature makes these trucks suitable for various businesses with different cargo size requirements.

  • Electric box truck dimensions

    The length and height of electric box trucks differ, making them suitable for different applications. Some trucks' loading area measures up to 22 ft. Long and 9.5 ft. High. The door openings are also wide, with some measuring 8.5 ft. High and 6.5 ft. Wide.

  • Power system

    The power system of the electric box truck determines its power and performance. For instance, the truck may have a lithium battery with high storage capacity. Such trucks have a longer driving range of up to 250 miles. The battery takes approximately 1.5 hours to charge using a high-power charger.

The maintenance of electric box trucks is essential to keep them in good condition and to increase their longevity. Here are some maintenance tips:

  • Regular inspection

    Regular inspection of the electric box truck is essential to ensure all parts and components are in good condition. During inspection, look for any signs of wear or damage and repair them immediately.

  • Follow manufacturer's guidelines

    Following the manufacturer's guidelines is essential to maintain and service the electric box truck according to their recommendations. This ensures the warranty remains valid.

  • Tire maintenance

    Tires are an important part of the electric box truck. For the vehicle to move smoothly and steadily, the tires should be in good condition. This requires regular inspection and replacing them when they show signs of damage. Ensure the tires are also inflated to the recommended pressure to avoid unnecessary wear.

  • Battery maintenance

    The electric box truck's battery requires regular maintenance to ensure it lasts longer and improves its performance. This involves cleaning the battery terminals to remove any corrosion and ensuring the battery is charged according to the manufacturer's instructions.

  • Lubrication

    The moving parts of the electric box truck require regular lubrication. This reduces friction between the moving parts and ensures they operate smoothly.

How to Choose Electric Box Truck

Here are some factors to consider when choosing an electric box truck:

  • Load Capacity

    When choosing an electric box truck, consider the load capacity. This is the maximum weight the truck can carry without affecting its performance. Businesses should determine the average load weight and consider the maximum load capacity. This will ensure the electric box truck is not overloaded and will prevent damage to the truck.

  • Range

    Consider the range of the electric box truck, which is the distance it can travel on a single charge. Businesses should evaluate their daily routes and ensure the truck's range can cover those distances. Also, factor in the range for extra stops or detours for unexpected emergencies or additional deliveries.

  • Charging Time

    Consider the charging time of the electric box truck. Different trucks have different charging times, depending on the battery size and the charging infrastructure. Businesses should evaluate their operations and determine how charging fits into their schedules. They should also consider fast-charging options for reduced downtime.

  • Winter Performance

    Winter performance is an important factor to consider when choosing an electric box truck. Cold weather affects the battery life, reducing the truck's range. Businesses located in cold areas should consider trucks with batteries that perform well in winter. They can also use battery insulation to maintain the battery temperature.

  • Maintenance

    Consider the maintenance of the electric box truck. Generally, electric trucks have fewer moving parts than conventional trucks. This means they have fewer mechanical components that require maintenance. However, electric box truck tires may need more frequent replacement because they are heavier and drive more aggressively.

How to diy and replace electric box truck

Some manufacturers provide DIY-friendly electric box truck assembly instructions or manuals. Here are some general guidelines:

  • Read the instruction manual to understand the steps of assembling the electric truck box.
  • Place all the components of the truck in a suitable place where assembling will be easy.
  • Start with the chassis of the truck. Connect all the parts of the chassis by following the instructions.
  • After assembling the chassis, move to the truck's cabin. Assemble the cabin and attach it to the chassis.
  • Now move to the truck's cargo area. Assemble the cargo area and attach it to the chassis.
  • After completing the outer body of the truck, move to the internal mechanisms of the truck.
  • Install the electric motor, battery, and wheels. Follow the instructions while installing these parts.

Once the electric motor and battery power are installed, the last step is to perform safety and quality checks.

  • Check the following:
  • Whether all the screws, bolts, and electric connections are properly tightened or not.
  • Whether the truck body and internal mechanisms are properly aligned or not.
  • Do a functionality test of the electric box truck to ensure that everything is working properly.

By following these steps, an electric box truck can be assembled easily. If someone doesn't want to assemble it by himself, he can always hire a professional to do it.

Q&A

Q1: How long do electric box trucks last?

A1: Electric box trucks have an average lifespan of 100,000 to 200,000 miles, which is higher than conventional gasoline trucks.

Q2: Can people drive electric box trucks on long-distance trips?

A2: Electric box trucks are designed for short-distance delivery. However, with the improving technology of batteries, electric trucks can cover long distances in the future.

Q3: How long does it take to charge an electric box truck?

A3: Charging an electric box truck can take a few hours to overnight, depending on the charging station's level and the truck's battery capacity.

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