industrial fruit juicer

Types of industrial fruit juicer

Industrial fruit juicers are essential pieces of machinery used in high-volume settings to extract juice from fruits efficiently and effectively. Various types of fruit juicers are available for industrial use, each designed to cater to specific needs.

• Centrifugal Juicer

  The most commonly-used type of industrial fruit juicer is the centrifugal juicer. Centrifugal juicers use a round blade that cut the fruit at a high speed. The resulting pulp is then spun around the wall of the juicer, and the juice extracted through a strainer. It is excellent for juicing hard fruits and vegetables and for producing a large quantity of juice in a short period. The design of a typical centrifugal juicer allows for continuous operation. This means that once the machine is turned on, fruits can be fed into the juicer without pause and for juicing to take place parallelly. However, the quality of juice extracted by a centrifugal juicer may not be very high as some nutrients would have been oxidated and destroyed.

• Cold Press Juicer

  A cold press juicer is also known as a masticating juicer. It slowly crushes fruits to extract juice. Cold press juicers can handle many fruits, hard and soft, because their squeezing mechanisms come in different shapes and sizes. The gears used in cold press juicers are usually silent and not noisy at all. Even though cold press juicers take a longer time to juice fruits, they produce juice of higher quality, and there is not much heat production or friction. Many motor manufacturers and juicer designers produce heavy-duty cold press juicers for industrial use. Those are capable of running longer and squeezing out high volumes of juice from different types of fruits. A significant downside to a cold press juicer is that it is more expensive than its centrifugal counterpart because of the advanced technology that goes into its making.

• Industrial Citrus Juicer

  Specific juicers are designed to cater to the distinct characteristics of citrus fruits, such as oranges, lemons, grapefruits, and limes. Industrial citrus juicers are created to extract juice from citrus fruits easily and efficiently while leaving behind the bitter white pulp (flesh) of the fruit and the seeds. Some industrial citrus juicers use a vertical-revolving-screw-extraction method, where a cylindrical screw presses the fruit against a perforated screen. Other designs may feature a dual cone system where the fruit is placed between two cones that rotate in the opposite direction. Industrial citrus juicers are built sturdily, and their squeezing mechanisms can easily handle the acidity and higher juice yield of citrus fruits.

Specifications and maintenance of industrial fruit juicers

Specifications

• Product dimensions and weight:

  The overall measurements of the juicer machine. It often has a length, width, and height. The size of an industrial juicer varies by type and model. The weight is always heavy due to solid and durable material. For example, as for a functional food factory, the average weight should be above 100 kg.

• Power and motor:

  An industrial juicer operates with a powerful electric motor. It is expressed in watts (W) or kilowatts (kW). Power decides the cutting speed and efficiency. Generally speaking, the higher the power, the squeezing performance will be better. For instance, a heavy-duty juicer may have a motor with about 1,000 watts, which is sufficient to handle a large volume of fruits or vegetables.

• Juice extraction technology:

  It indicates which method the industrial juicer employs to extract juice from fruits or vegetables. Typically there are three major ways–centrifugal, cold press, and masticating. The technologies affect the quality, yield, and nutrients of the juice.

• Squeezing components:

  Squeezing parts include blades, strainers, pulp containers, etc. They are principal elements to cut, filter, and separate the juice. Different designs and materials ensure durability and performance.

• Power supply:

  Most industrial juicers are electric. Generally, they use alternating current (AC) as the power supply. Some models might have an option of using batteries.

Maintenance

Industrial juicers must be maintained regularly to ensure their proper functioning and service life. Below are a few maintenance suggestions:

• Cleaning:

  After each use, the entire machine has to be washed thoroughly. Rinse all components with water, like juicing blades, mesh filters, juice cups, etc. Soak removable parts in soapy water to clean them. An automatic industrial machine often has an integrated cleaning program.

• Disinfection:

  After cleaning, the juicer needs to be disinfected. Wipe the surface and removable parts with a disinfectant to make sure the equipment is hygienic. Regular disinfection can prevent the breeding of bacteria and maintain juice quality.

• Check and repair parts:

  Frequently check detachable parts, such as blades and filters, to make sure they are not damaged or ground. Replace damaged components if necessary. Repair and adjust parts to maintain the juicer's efficient performance.

• Pay attention to safety:

  Before cleaning the juicer, ensure cutting blades are not attached to any power supply. Follow operation guidelines and safety requirements to avoid accidents during maintenance.

Applications of industrial fruit juicers

• Food processing industry

  The food processing industry utilizes heavy-duty fruit juicers for various applications, such as producing high-quality juices, concentrating liquids, and processing fruits into different forms, including purees, pulps, or extracts. These fruits industrial juicers can efficiently handle large volumes of fruits, meeting the demands of commercial juice production.

• Cafes and restaurants

  Cafes and restaurants rely on commercial fruit juicers to make fresh juices for their customers. Freshly squeezed juice is a popular choice among health-conscious individuals looking for nutritious meals. Industrial fruit juicers allow eateries to serve a range of juices made from different fruits, giving their customers delicious and healthy options.

• Food trucks and carts

  Food trucks and carts on the go can benefit from compact and portable industrial fruit juicers. These juicers allow them to expand their menu offerings and serve fresh juices as refreshing beverages to people on the move. Industrial fruit juicers are convenient for food trucks and carts to meet customer demands for healthy and fresh beverages.

• Gym and fitness centers

  Industrial fruit juicers are popular at fitness centers and gyms producing protein shakes and smoothies for fitness enthusiasts. Fruits juice are a great source of vitamins and are appealing to people who exercise. With industrial fruit juicers, gyms can offer their members a variety of juices, promoting a healthy lifestyle.

• Hotels and catering services

  Hotels and catering services often serve freshly squeezed juices during breakfast, events, and special occasions. Industrial fruit juicers can assist these establishments in producing large quantities of fresh juice to satisfy their guests' needs. Juices made with industrial fruit juicers are delicious and give visitors a sense of luxury.

• Manufacturing

  Industrial fruit juicers are vital in food and beverage manufacturing. They help produce fruit juices, nectars, and fruit-flavored drinks. Industrial juicers with high processing capacities and automation are typically used, allowing for efficient large-scale juice production.

How to choose industrial fruit juicer

When choosing an industrial fruit juicer for sale, buyers should consider its design, motor power, juice extraction efficiency, cleaning process, noise level, product dimensions, operating cost, and return on investment (ROI).

Industrial fruit juicers are available in different designs to suit various businesses. For instance, a countertop juicer is ideal for small cafes or restaurants that prepare limited juice amounts. On the other hand, floor-standing juicers are best for large commercial settings, such as supermarkets, because they have large capacities, high speeds, and can handle continuous operation.

The motor power of an industrial fruit juicer affects its efficiency, juice output, and durability. Heavy-duty juicers have powerful motors, usually 2HP and above. High motor power ensures that the machine processes large volumes of fruits within a short time. It also prevents overheating during continuous operation. Businesses that experience high customer traffic and make juice in large volumes should purchase juicers with high motor power.

Buyers should choose juicers that extract juice efficiently and leave behind minimal pulp. Some models have additional features, such as separating water content from the juice to get a dry pulp. The cleaning process is another important factor to consider. Most industrial juicers have a brush and a cleaning pump to make the process smoother.

Choose a juicer with a motor that operates quietly if customers are within hearing range. These types of machines produce music below 65 decibels, which is a safe level to protect people's ears. Whisper-quiet motors prevent undesirable distractions and complaints.

Buyers should consider the product's dimensions to determine whether it will fit in the intended business space. A compact industrial juicer takes up minimal countertop space, while a full-size one is larger and heavier.

The operating cost of an industrial juicer affects its profitability. Those with lower operating costs will yield a better ROI. Selecting a juicer with a reasonable purchase price, affordable replacement parts, and low repair needs will positively impact a business's bottom line. Choosing a machine with energy efficiency helps to reduce electricity bills.

Industrial fruit juicer FAQ

Q1: Are industrial juice machines worth it?

A1: Yes. Fruit machines are useful applications for businesses. They provide the efficiency businesses need to meet high demands. Industrial juicers produce large quantities continuously. They are mostly designed for heavy-use applications typical in commercial settings.

Q2: How much does an industrial fruit juicer cost?

A2: Industrial juicer machines cost more than regular juicers due to their size and commercial capabilities. An average industrial juicer machine can cost between $2000 to $25,000. Some high-end commercial juicer machines can cost up to $50,000.

Q3: How do people get around the pulp in orange juice?

A3: Using an industrial fruit juicer with a filtration system can get around the pulp issue. Many commercial filtration systems will seclude the roughage and deliver smooth juice.

Q4: What type of orange juice do restaurants serve?

A4: Most high-end restaurants will broadly use industrial fruit juicers for their fresh juices. They either use a centrifugal, an extraction press, or a combination of both. Some will also install automated juicing systems behind the bar.