roll bar hilux

Types of Roll Bar Hilux

A roll bar hilux is a bar that is fitted to the back of a vehicle. Its main purpose is to protect the occupants of the vehicle in case the vehicle rolls over. Some of the common roll bar hilux types include:

  • Hilux Sports Bar

    The Hilux sports bar is a popular roll bar that is used in most vehicles. It is designed to offer a stylish look and aesthetic appeal to the vehicle. Typically, the sports bar is located behind the cab and is available in different designs and styles. In addition to improving the appearance of the vehicle, the Hilux sports bar also provides a degree of rollover protection. The sports bars are usually made from stainless steel or chrome-plated steel.

  • Hilux ARB Roll Bar

    The ARB roll bar is a popular roll bar model designed and manufactured by ARB, an Australian-based company that specializes in 4WD accessories. This roll bar is designed to accommodate the Toyota Hilux models and offers a wide range of features. Some of the features include integrated brake lights, a padded top rail, and a tubular frame that offers rollover protection. The ARB roll bar can also be customized to suit different needs.

  • Hilux Alloy Roll Bar

    The Hilux alloy roll bars are manufactured using aluminum. This makes the roll bars lightweight and resistant to corrosion. The alloy roll bars are designed to offer rollover protection to the occupants of the vehicle. Additionally, the roll bars can be customized to suit the preferences of different customers.

  • Hilux Steel Roll Bar

    The Hilux steel roll bars are manufactured using steel. As a result, the roll bars are durable and offer more protection compared to other roll bars that are made from other materials. The steel roll bars can be fitted with additional accessories such as light bars, winches, and other off-road accessories. This makes the steel roll bars ideal for off-road enthusiasts.

  • Hilux Rollover Prevention Bar

    The rollover prevention bar is designed to minimize the risk of the vehicle rolling over. The roll bar achieves this by reinforcing the vehicle's structure. In addition to the rollover prevention features, the rollover prevention bar also offers additional features such as improved handling and stability of the vehicle.

Specification & Maintenance of Roll Bar Hilux

The Toyota Hilux roll bars are available in various designs and materials. Each design comes with its own set of features and specifications. Here are some general specifications of the roll bar hilux.

  • Material

    The roll bar for Hilux is made from different kinds of materials. However, one of the most common materials used to construct the roll bar is stainless steel. The roll bars made of stainless steel are resistant to corrosion and rust. They also have a high strength-to-weight ratio.

  • Finish

    The finish of the roll bar hilux is another important specification to consider. The finish affects the appearance and durability of the roll bar. Some of the common types of finishes include polished stainless steel, powder-coated steel and galvanized steel.

  • Size

    The size of the roll bar also varies depending on different designs. For instance, the diameter of the tubing can range anywhere between 50 mm to 70 mm. The height of the roll bar can also range from 600 mm to 800 mm.

  • Mounting

    The method used to mount the roll bar on the vehicle is also an important specification that needs to be considered. This is because the mounting method affects the stability and security of the roll bar. Some of the common mounting methods include bolt-on mounting and weld-on mounting.

  • Compatibility

    The roll bar is designed to fit specific makes and models of the car. For instance, the Toyota Hilux roll bar is designed to fit the Toyota Hilux bakkie. In addition, the roll bars are also designed to fit certain model years. This is because the specifications of the vehicle may change over time.

  • Accessories

    The Hilux roll bar can also come with various accessories. The accessories improve the functionality and convenience of the roll bar. Some of the common accessories include lighting mounts, side steps and tie down points.

Maintaining the Toyota Hilux roll bars is very important. This is because proper maintenance increases the durability and functionality of the roll bars. Here are some of the maintenance tips for the Toyota Hilux roll bars.

  • 1. Regular inspection: Users should regularly inspect the roll bars for signs of damages. This is because early detection of damages makes it easy to repair or replace the roll bar.
  • 2. Cleaning: The roll bars should be cleaned regularly to remove dirt and debris. This is important because dirt and debris can cause scratches and damages to the roll bar. In case the roll bar has a powder-coated finish, users should use a mild soap solution to clean the roll bar. This is because harsh chemicals can cause damages to the powder-coated finish.
  • 3. Lubrication: The moving parts of the roll bar should be lubricated regularly. This is to ensure that the roll bar functions properly.
  • 4. Tightening: All the bolts and nuts of the roll bar should be checked and tightened regularly. This is to prevent the roll bar from coming loose.
  • 5. Protective coating: Users can apply a protective coating on the roll bar. This is to protect it from scratches and damages.

How to choose Roll Bar Hilux

When selecting a roll bar for a Toyota Hilux, consider these factors:

  • Material: Choose a roll bar made of high-quality steel or aluminum. Steel is more durable and offers better protection in a crash, but it can be heavy. Aluminum is lighter than steel, making it a good choice for models with smaller engines, but it does not have the same strength as steel. Consider the material based on the level of protection needed and the impact on the vehicle's weight and performance.
  • Design: Consider the design of the roll bar. Different designs offer different levels of protection and visibility. Some roll bars have a full enclosure that fully surrounds the occupants, providing maximum protection in a rollover accident. Others have a partial enclosure that allows for better visibility while still offering some protection. Think about the balance between protection and visibility that is needed.
  • Finish: Roll bars come in different finishes that affect their appearance and durability. Common finishes include powder coating, galvanization, and chrome plating. Powder coating is available in a variety of colors and provides a durable, protective layer. Galvanization involves coating the roll bar with zinc for corrosion resistance. Chrome plating gives a shiny, attractive finish but may require more maintenance to prevent rust.
  • Compatibility: Ensure that the roll bar is compatible with the specific model of the Toyota Hilux. Consider factors such as the year of manufacture, engine type, and any modifications made to the vehicle. Check that the roll bar can be easily installed without requiring extensive modifications, which could increase costs and installation time.
  • Price: Roll bars for the Toyota Hilux can vary significantly in price. Set a budget and look for options that fit within it while still meeting the desired level of protection and functionality. Consider the long-term benefits, such as durability and reliability, when choosing a roll bar.

How to DIY and Replace Roll Bar Hilux

When replacing a roll bar, it's crucial to follow the manufacturer's instructions for the specific model being installed. Here's a general guide on how to replace a roll bar.

  • Tools and Materials

    New roll bar replacement kit, socket set, wrench set, drill and drill bits, measuring tape, level, safety glasses, work gloves, and potentially rivets or bolts (depending on the vehicle).

  • Preparation

    Ensure the vehicle is parked on a level surface and the ignition is off. Disconnect the battery to ensure safety during the installation process. Clear out the truck bed where the roll bar will be installed. This includes removing any bed liners or accessories that might be in the way.

  • Remove the Old Roll Bar

    Using the appropriate tools, loosen and remove any bolts or nuts securing the old roll bar. If the roll bar is riveted, carefully drill out the rivets. With the bolts removed, gently pull the old roll bar away from the vehicle. Be cautious during this step, as the roll bar may have been holding some structural integrity.

  • Prepare the Vehicle

    Clean the area where the new roll bar will be installed. Ensure there is no rust or debris that could affect the installation. If necessary, touch up any painted areas where the old roll bar was mounted.

  • Install the New Roll Bar

    Position the new roll bar in place, ensuring it aligns with the mounting points. Use a level to ensure it's straight and plumb. Depending on the model, either bolt the roll bar in place or secure it with rivets. If bolting, use the torque specifications provided in the installation manual to tighten the bolts securely.

  • Final Checks

    Once the roll bar is installed, double-check all fasteners to ensure they are secure. Reconnect the battery and test the roll bar's stability by applying pressure to ensure it is firmly in place.

  • Reassemble and Finish

    Reattach any bed liners or accessories removed during the installation process. Ensure everything is clean and in its proper place. Stand back and inspect the installation of the new roll bar. Ensure it meets personal standards and is correctly installed.

Q and A

Q1: Can a roll bar be installed on any vehicle?

A1: A roll bar can be installed on most vehicles, especially those used for off-road or recreational purposes. However, the compatibility and design requirements will vary based on the vehicle's make and model.

Q2: Does a roll bar hilux affect a vehicle's insurance?

A2: In some cases, adding a roll bar to a vehicle can affect insurance premiums. It is advisable to consult the insurance provider to understand any implications or requirements that may arise from installing a roll bar.

Q3: Is the Hilux roll bar compatible with other modifications, such as a tonneau cover?

A3: While the Hilux roll bar can be compatible with various modifications, such as a tonneau cover or bed extenders, some types of roll bars can prevent the installation of a rear tub lid. It is important to choose a roll bar design that accommodates other accessories and modifications.

Q4: Does a roll bar require regular maintenance?

A4: A roll bar requires minimal maintenance. However, some types of roll bars require regular inspections to ensure proper fitment and function. This includes checking for rust or damage and ensuring all mounting hardware is secure.

Contact us

Send Inquiry