tank receiver

Types of tank receivers

A tank receiver is an industrial equipment that acts as a containment area or vessel to receive, store, or distribute materials, particularly bulk liquids, gases, and dry solids. They vary according to the material that they are built to withstand and for which materials they are intended to be used. The following is a breakdown of the kinds of tank receivers.

• Air receivers

  An air receiver tank is a storage container used to store compressed air between the air compressor and the users of the compressed air. Typically manufactured from robust steel materials to withstand high pressures, it provides storage space to absorb pulsations in the airflow caused by the operating cycle of the air compressor.

• Buffer tank

  A buffer tank, or balancing tank, is an intermediary storage tank used to dampen or balance out the variations in the flow of liquids or gases from a particular process. They act as a stabilizer for the factory or process use. Buffer tanks usually come equipped with a pump, inflow filter, and outflow tap.

• Cryogenic receiving tanks

  These tanks are specifically designed for storing and distributing cryogenic fluids. Made from materials that easily endure cryogenic temperatures, they come equipped with vacuum-insulated double-wall structures that keep the fluids from evaporating, spills, and burns.

• Double wall chemical tank

  These tanks are so constructed as to have a protective outer wall surrounding the primary storage wall. This outer wall safeguards against accidental spills or leaks of hazardous chemicals into the environment, at the same time preventing any external chemical or environmental substance from causing a reaction within the chemical storage tank itself.

• Ground storage tank

  A ground storage tank or above-ground storage tank is any storage tank that is located on or above the ground. Though the term may sometimes refer to overhead tanks, it typically applies to large cylindrical tanks that are commonly used to store oil and petroleum products.

• High-density polyethylene (HDPE) tanks

  The HDPE tank is a kind of receiver designed with high-density polyethylene (HDPE) as the major structural part. The durable and flexible HDPE material offers an ideal option for holding corrosive or chemically reactive substances. This kind of tank receiver can be used in the agriculture, food and beverage, chemical, pharmaceutical, and water treatment industries.

• ILS/OVP/LSO/SC receivers

  These kinds of tank receivers are specific to the kind of ship that is transporting or receiving the material from the ship. For instance, an Integrated Land-Based Storage, Offtake Facility, or an Intersessional Liquid Storage Facility may be used to describe the kind of tank used to store liquids from a ship that uses a legal or specifically designated facility on land to store that liquid.

• Polypropylene (PP) tanks

  aTorpedo tanksncePP tanks are designed with polypropylene (PP) as the major structural part. These tanks are receiver options have excellent impacts, scratch resistance, and longer service life. They are suitable for holding water, chemical, and oil, etc., and can be used in various industries like chemical, oil, marine, etc.

• Submersible tank

  The submersible tanks act as receivers for powering submersible pumps or motors. They are usually designed with strong, resilient materials to endure difficult submersible conditions, such as humid, aqueous, or corrosive settings. Submersible tanks can be used in several sectors, such as marine, mining, and deep-water exploration.

• Septic tank

  A septic tank is a kind of tank receiver used to treat and store domestic wastewater on-site, mainly in rural or suburban areas not connected to centralized sewer systems. Made from durable materials designed to withstand soil pressure and prevent leaks into the surrounding environment, septic tanks function by anaerobic bacteria decomposition to separate solids, liquids, and effluents.

Specifications and maintenance of tank receivers

Specifications

The specifications of tank receivers can vary considerably according to the type, purpose, and design of the receiver.

• Sizes: Tank receivers can vary based on their capacity and the industrial use to reception tanks from standard pipe sizes up to meter-sized dimensions. For example, common sizes can be 3/4", 1", 2", etc.
• Pressure Ratings: Pressure rating tank receivers are designed to work within a certain pressure range. They can have low-pressure (for example, up to 150 psi), high-pressure, or even vacuum ratings, depending on the application.
• Materials: Tank receivers can be made from different materials, including stainless steel, carbon steel, brass, PVC, etc. Choices of materials often consider factors like durability, corrosion resistance, and compatibility with the received material.
• Connection Types: The connection types of tank receivers can vary according to the design and application needs. Common connection methods include welded, threaded, flanged, quick-connect, etc.
• Flow Features: Some tank receivers have specific flow features to control or adjust the flowing rate. These can include valves (like ball valves, check valves, etc.), flow metering devices, etc.
• Surface Finish: Depending on the application, some tank receivers might have specific surface finishes. For example, polished finishes can enhance cleanliness and visual appeal in food and beverage industries.

Maintenance

• Regular Inspection: Regularly check if there are any signs of corrosion, leakage, or damage to the tank receiver. Timely discover and repair or replace the faulty parts to ensure the system's normal use.
• Sealing Maintenance: With time, sealing components such as gaskets and O-rings can wear out and lead to leaks. Regularly check the conditions of sealing components, replace them if they are damaged, and ensure they are properly installed and sealed.
• Cleaning: Depending on the materials and fluids that the tank receiver handles, it may require periodic cleaning to prevent blockages and contamination. Follow the applicable cleaning procedures and ensure the cleaning agents and tools are suitable for the receiver's materials.
• Lubrication: If the tank receiver includes movable parts, such as valves, they may need to be lubricated to guarantee smooth operation and proper control.
• Avoid Overloading: When operating the tank receiver, avoid overloading or exceeding its pressure and temperature ratings to prevent damage and safety hazards.
• Avoid Corrosion: If the tank receiver is in a corrosive environment, consider using protective measures such as coatings or corrosion inhibitors to extend its service life.
• Document and Monitor: Keeping records of maintenance and inspections helps monitor the condition and performance of the tank receiver. This way, it will be easier to schedule future maintenance and quickly find problems when they arise.

Scenarios of tank receivers

Tank receivers are mainly used in industries that deal with bulk solids and liquids. However, they can be used in some unexpected places and ways.

• Food industry

  In the food industry, tank receivers are used for the bulk storage of ingredients like oil, sugar, and milk. They are also used in the brewing and distilling industries to store alcohol before it is bottled.

• Pharmaceutical industry

  Tank receivers can be used as reactors or mixing tanks in the pharmaceutical industry. They can be used to mix, store, and even act as a reaction vessel for chemicals and drugs. Additionally, they can be used for fermentation processes like the distilling industry. Sugar, yeast, and certain types of fungi are combined in storage tanks to create antibiotics and other drugs. Afterward, the products are filtered, purified, and packed into containers.

• Agriculture

  The agriculture sector can use tank receivers with silos to store various fertilizers and grains. Tanks with climate control can store grains like coffee and cocoa to protect them from the weather. Additionally, agricultural industries can use tank receivers for pesticides, liquid fertilizers, and farm animal feed.

• Waste management

  Tank receivers are used in waste treatment facilities to store and transport chemicals used for treating waste. They can also be used to store oil and other liquids at industries that recycle or treat waste.

• Textile industry

  In the textile industry, tank receivers can be used to dye and treat fabrics. Large tank receivers are used to store oil, lubricants, and greases at textile companies.

• Energy industry

  Tank receivers can be used in the renewable energy sector to store biomass or biofuel. They can also be used in energy processing industries with refineries or cracker units.

• Tank cleaning services

  Companies that offer tank cleaning services will usually have to receiver tanks to suction out the industrial waste or chemical off the tank before sending in their crew. A tank receiver is used with a vacuum truck to suction out the contents of a tank.

How to choose tank receivers

When choosing a tank receiver for sale, buyers should look at the following aspects.

• Tank function

  Determine if the tank can handle incoming media, whether it needs extra equipment like separators or filters, and if offloading controls are necessary for safe and efficient offloading.

• Type of tank

  Switching from rail to tank may not be possible due to factors like tank availability, offloading capabilities, or academic controls. So, always consider the available tanks and offloading options.

• Tank size

  Select an appropriately sized tank based on production requirements, potential growth, and available space for offloading.

• Separator versus direct offload

  A separator tank provides a way to filter out water and other contaminants. In contrast, direct offloading means running piping directly from the receiver to the processing facility without a separator in between.

• Quality and longevity of the tank

  Investigate the quality of the receiver tank. Consider its offloading speed and whether it is still easily available as a spare part. Find out if the technology is advanced for better service life and faster offloading.

• Maintaining the tank

  It's vital to maintain the receiver tank properly. Regular upkeep allows for early problem detection. Timely maintenance helps avoid unnecessary downtime, ensuring the tank operates efficiently and reliably.

Tank receiver Q&A

Q1: How long does a gas receiver tank last?

A1: The average lifespan of a gas receiver tank is around 20 years.

Q2: What is the biggest gas receiver tank size?

A2: The biggest gas receiver tank size is 30,000 gallons.

Q3: What are the trends of the tank receiver industry?

A3: The tank receiver industry is moving toward smart, digital, and green technologies. Smart technologies like Internet of Things (IoT) connectivity are making tanks smarter. For instance, real-time remote monitoring is possible through connected sensors. This allows users to check on tank conditions from afar. Digital technologies are improving efficiency. Automation, for instance, streamlines processes, cuts down on manual work, and boosts productivity. Furthermore, there's a strong push for eco-friendly solutions in every industry. Fuel tanks are no exception. Businesses are seeking tanks that minimize environmental impacts, such as by reducing emissions or improving energy efficiency.

Q4: What are the potential risks associated with tank receivers?

A4: Tank receivers can face various risks. These include leaks, environmental contamination, equipment failure, and fire or explosion hazards. The most immediate threat is from leaks. Even small ones can lead to serious soil or water contamination. Meanwhile, wear and tear can cause critical tank receiver parts to break down. This could result in operational stoppages. Fire and explosion risks must be taken very seriously, too. Flammable liquids in tanks can ignite, posing fire hazards. This is especially true for petrol tanker receivers.