vibrating machine gzd

Types of vibrating machine GZD

A vibrating feeder(GZD) is a type of machine that evenly feeds crushed and screened material from silos or hoppers. When powered by an electricity-driven vibrator, the mechanism can transport products at different angles, including upward, downward, and laterally.

Here are some of the common types of vibrating feeders:

• Vibrating Grizzly Feeders: This type of feeder is mainly used in factories and crushing plants as a primary feeder. A vibrating grizzly feeder consists of a lined channeled base that comes with parallel bars, which are known as grizzly. The bars are spaced wide enough to allow fine materials to pass and be screened, while large materials drop onto the feeder to be further processed. Grizzly feeders are suitable for people who are looking to separate materials. They can also be used to prevent oversized rocks from entering a crushing plant.
• Electromechanical Feeder: This type of vibratory feeder is used to control the speed of material flowing in a production line. An electromagnetic feeder works with the help of a controller that vibrates at particular frequencies to adjust the volume of materials that need to be processed. An electromechanical feeder can be used in any industry where bulk materials need to be used. It is also ideal for protecting crushers and screen equipment from unnecessary or mismatched material.
• Syntron Vibrating Feeders: Is an industrial feeder that is manufactured and produced with the help of Syntron. Syntron vibratory feeders are popular in the coal, steel, cement, and chemical industries. These feeders can handle up to 6,000 tons of material every hour. The feeders help to maintain a steady supply of materials like bulk parts, powders, solid blocks, grains, pellets, and many other materials that fall under the food and pharmaceutical industry. Syntron vibrating feeders come with tubular shapes and zapper shapes to suit a variety of applications.
• Trough Feeder: Perhaps the most common way to feed livestock on a farm is through a trough feeder. All types of livestock can be fed through a trough, but it is particularly helpful for cattle and pigs. Trough feeders give the livestock an opportunity to eat whenever they feel like it, which helps to improve their growth rates and make them fatter. Trough feeders can be easily designed to make them used in different industries. It typically consists of a long container with a holder that can be supported by the ground or another structure.

Specification and maintenance of vibrating machine GZD

Specification

• Size and weight: The overall size of the GZD vibrating feeder is shown by length x width x height. Different models have different sizes. The weight refers to the operating weight of GZD feeders without drive units.
• Feeding capacity: The maximum amount of materials that GZD feeders can transport per unit time is determined by the speed and the cross-sectional area of the feeders.
• Amplitude and frequency: The working amplitude and vibrating frequency indicate the range and the speed of the vibrating motion, which affect the moving speed and dispersing state of materials.

Maintenance

• Regular inspection: Check structural components, such as bolts, connecting parts, etc., to ensure that there is no looseness or fatigue phenomenon; meanwhile, check whether the supporting and bearing parts are warped and deformed, and make corresponding repairs if there is any condition.
• Lubrication and refueling: Regularly check lubricants and refueling parts to ensure that lubricants are in enough quantity and are in good quality; also, clean the dirt and impurities around the refueling ports before refueling, which helps keep vibrating feeders working smoothly.
• Clean-up: Regularly remove materials wrapped and spilled on vibrating feeders and the dirt in refractory and cooling grooves. Keeping the feeders clean can avoid the occurrence of material blockages and lead to overheating and malfunction of equipment, thus prolonging the service period of vibrating feeders.
• Pay attention to operating parameters: While vibrating feeders are in use, attention should be paid to regularly checking various operating parameters, such as current, voltage, temperature, etc., to ensure that they are within the prescribed limits and promptly investigate and deal with potential problems that may pose risks.

Uses of vibrating feeder machines

Vibrating feeders have several applications in different industries that utilize machinery. For starters, vibrating machines are mainly used to feed blocky and granular materials evenly and consistently. In mining and metallurgy industries, vibrating machine feeders convey and supply materials like ores, stones, and coal to crushers, screening equipment, and furnaces.

Moreover, vibrating feeders are used to separate materials of differing sizes and weights. Using electromagnetic forces, the feeder can segregate lighter materials such as clay or soil from heavier ones, such as stones or metals, enabling a more manageable processing system downstream.

Another common application is in assembly lines in the manufacturing industry, where the machines help to orient and position components for assembly. This is very common when working with small parts such as screws, nuts, and electronic components. Besides, the damping springs in vibrating feeders can separate and distribute materials respectively before processing, as is the case in the food industry.

The ability of vibrating feeder machines to withstand even the heaviest vibrating loads makes them suitable for more significant applications within the mining industry. Such applications include discharging materials from hoppers, silos, and bunkers, especially when working with heavy and massive materials like steel balls, slag, and cement.

How to choose GZD vibrating feeder machines

When selecting vibrating feeder machines for sale, it is essential to consider a range of factors that will influence whether end-users will find them useful. If working with a specific client or end-user, it may help to gauge their needs and preferences to determine a suitable feeder choice. In this case, the maximum/feed material requirements and vibratory mechanism are good places to start discussing options.

Because vibratory feeders consume a lot of energy, it's essential to choose energy-efficient models when selecting feeders for buyers or clients. Additionally, consider whether the feeders are electro-magnetic or electro-static. Electro-magnetic feeders provide more control over the speed at which materials are fed, while electro-static feeders can work with smaller material weights in dry conditions.

GZD vibrating feeders' durability will influence how often items need to be replaced and maintenance schedules, so it's worth considering materials and construction processes. Consider the feeder's carrying capacity and dimensions. Will the material's weight require extra support? Will the feeder's length and breadth be sufficient to transport material? These are all essential questions to ask if working with an end-user.

It may also be a good idea to request an in-person display of a feeder working with the material type buyers intend to use it for. This way, it will be easier to determine whether a particular feeder is suitable and get a better sense of its price and other specifications.

Because end-users will need to install their feeders soon, it is essential to consider whether the feeder comes with an installation manual or any additional support or guidance. End-users will want to know that the product is well-supported by the supplier. Finally, check whether the feeder under consideration can be customized or is available in different colors and sizes.

Vibrating machine gzd Q and A

Q: Are rougher surfaces needed to prevent sliding when using a vibrating machine?

A: No, the vibrating machines' frequency and force are usually adequate to keep materials moving. While rough surfaces can improve grip and passage, they are often unnecessary.

Q: How does load weight affect frequency when vibrating something?

A: Larger and heavier loads generally require lower frequencies to produce more significant vibrations. Higher frequencies are suitable for lighter loads.

Q: Should the conveying angle be horizontal or upward when using a vibrating machine?

A: An upward conveying angle is suitable for vibrating machines because the vibrations will overcome gravity and support material passage upwards. A horizontal angle may achieve a lateral orienting role, but not elevation.

Q: Can split shafts be used to reduce conveying energy in vibrating machines?

A: Yes, by dividing the shafts, the required conveying energy can be reduced, thus improving the machine's efficiency.

Q: Can supporting springs affect materials' orientation when using a vibrating machine?

A: Yes, the vibration frequency and the materials' orientation could change with the spring support's stiffness. Softer springs may have better handling for delicate substances, while stiffer ones could be better for denser and heavier materials.

Q: Do smaller particles require greater excitation forces?

A: Yes, particles smaller in size need to be more potent to achieve their optimal agitation and separation. Further, larger excitation forces may also be necessary to prevent clogging, straining, and bulk integration.