metso hp100 cone crusher mantle

Metso Hp100 cone crusher mantle types

The main parts of the cone crusher include the mantle and concave. The Metso hp100 cone crusher mantle is located on the upper side of the crushing chamber. Its main function is to carry out the crushing process by striking the materials that are being processed against the stationary parts of the machine, like the concave.

The mantle itself can come in several different types, which are briefly discussed in the list below:

• Regular design mantle: This mantle has an even thickness and generally covers the whole cone in a cylindrical shape. The regular design mantle's main advantage is to ensure an even degree of wearing as the cone crushes materials of various shapes and sizes.
• Finer mantle: This type of mantle has a more elongated and slimmer shape, meaning that it has a more pointed tip. The finer design of the mantle is typically used for achieving a particularly high level of precision in the crushing process. It enables the cone crusher to produce more fine-sized materials and granules. Nevertheless, the finer mantles may also lead to quicker wear and tear, as they have a smaller surface area that comes in contact with the materials being processed.
• Course mantle: The course mantle has a more blunt and thicker appearance, increasing the surface area that comes in contact with the materials to be crushed. The course mantle is often chosen when dealing with large, coarse materials, as it enables the cone crusher to exert more force and pressure on bigger rocks and stones.
• Upward concave mantle: This mantle type is made in the shape of an upward concave and is known for its greater productivity levels. The benefit of an upward concave mantle is that it allows the cone crusher to process and crush a larger quantity of materials in a shorter period. However, this increased productivity may come at the cost of higher wear rates, meaning that the mantle will need to be replaced more frequently.
• Heavy-duty mantle: As the name suggests, the heavy-duty mantle is built to withstand extreme conditions and resist significant levels of wear and tear during the crushing process. The heavy-duty mantle is usually made from a thicker and more durable material, thus providing extra protection to the cone crusher. It can cope with the demands of heavy-duty production environments, such as mines and large-scale aggregate plants.

Metso HP100 cone crusher mantle specification and maintenance

Specification

The Metso HP100 cone crusher has several key specifications buyers need to know.

• Overall dimensions

Crusher overall dimensions are critical for understanding how much space the unit will occupy when integrated into a processing line. The overall dimension for the HP100 is 1,776 mm in height, 1,280 mm in width, and 1,840 mm in length.

• Crusher weight

Operating weight impacts the machine's shipping logistics. The HP100 has a total weight of 13,800 kg.

• Power and capacity

The crushing power directly correlates to the electric motor power. For example, the Metso HP100 has a maximum power of 90 kW and a processing capacity of up to 250 tons per hour.

• Product sizes

The two key product sizes are the discharge opening and the crushed material dimensions. The HP100 provides a range of discharge opening settings from 9 to 22 mm. It can crush materials into particles measuring 12 to 50 mm.

Maintenance

The major maintenance task for the Metso HP100 cone crusher is the frequent inspection done once every shift and an in-depth examination after every 40 days of operation or 2400 hours, whichever comes first.

• Daily inspection

Every day, check the crusher and surrounding area for any signs of water, oil, or fuel leaks. Inspect all electrical cables to ensure they are secure and no cable insulation is damaged. Look over the oil and water piping and hoses.
Inspect the crusher for any abnormal noise or vibration. Review the hydraulic and lubrication system pressure readings against normal operating parameters.

• Scheduled maintenance

After 40 days of operation or 2400 hours, perform a detailed maintenance schedule. During this maintenance pause, replace the mantle and concave, which form the crusher's liner. Examine the thread of the lower frame and clamp ring to ensure the grip remains after the mantle replacement. Regrease the clamping mechanism to provide adequate lubrication when dismantling the mantle for future maintenance. Inspect the bowl of the crusher and look for any signs of damage or need for repairs.

Usage scenarios of Metso HP100 cone crusher mantles

Due to their crucial role in the overall operation of any crushing plant, Metso HP100 cone crusher mantles are used in a wide range of industries that use large crushing plants.

Typically, any industry or large-scale operation that needs to break up large, hard stone or rock - usually of an ore-bearing nature - and crush it into finer pieces for more straightforward and quicker extraction processes will use the HP100 cone crusher and its mantles.

Several mining industries use these cone crushers, including:

• Metallurgy: This branch of science and industry crushes ore to extract metals like coal, copper, gold, iron, aluminum, zinc, uranium, stainless steel, alloys, and other metals.
• Mining: The mantle cones are mainly used in the mining industry to deal with various kinds of ore and mineral stones. This includes mining industries that deal with ore bearing uranium, coal, copper, precious metals like gold and silver, and base metals and minerals like iron ore, feldspar, and quartz.
• Construction: The construction industry extensively uses Metso cone crushers to obtain aggregate for building infrastructure like roads, bridges, dams, and houses. The primary source of aggregate material is enormous granite or limestone quarries, which are giant rocks that crushers, including mantle cone crushers, break up into smaller, more manageable pieces.
• Cement Industry: Cement needs an extensive amount of aggregate material. Therefore, suppression cone crushers are used to obtain the ore and mineral raw materials necessary for manufacturing cement. An estimated 30% of the aggregate material is utilized to produce cement, and the rest of the products are used for construction purposes.

Therefore, any customer looking to purchase a Metso HP100 mantle for resale purposes will probably be from one of the industries mentioned above. In addition, some smaller industries that use Metso cone crushers include:

• Quarrying: As detailed above, large stone and rock quarries break up harder rock and stone for further processing and extracting minerals.
• Aggregate Manufacturing: This includes smaller companies that must purchase cone crushers to process ore and obtain metals.
• Urban Development: In some urban areas where development is taking place, mantle cone crushers are used to smash large parts of concrete to create new buildings and infrastructure.

How to choose Metso HP100 cone crusher mantles

When selecting a Metso cone crusher mantle, there are a few things to keep in mind.

• Demand analysis:

  Firstly, it is critical to know the requirements for the cone crusher mantle. Analyze the type of material being crushed, the desired shape and size of the final product, and the crusher's capacity. Understanding these demands will help to choose a mantle that is well-suited to the specific application.

• Material compatibility:

  Consider the material being crushed and ensure that the mantle selected is compatible with it. Different mantles are designed for specific materials, such as abrasive or high-moisture content materials. Choosing a mantle that suits the crushed material will ensure optimal performance and longevity.

• Cost:

  Cost is an essential factor when choosing a cone crusher mantle. While choosing a mantle that meets the demands and material compatibility is essential, it is also crucial to consider the cost and choose a mantle that offers good value for money.

• Brand:

  Finally, the mantle's quality is determined by the brand. Choosing a reputable, well-known brand will ensure a mantle of good quality and improve the crusher's performance. Do some research and choose a brand with a good reputation in the industry.

Q&A

Q1: Which materials are used to make the Metso hp100 cone crusher mantle and liners?

A1: The mantles and liners of the Hp100 crushers are made of manganese alloys. Manganese steel, a resilient metal, is frequently used in crusher parts due to its capacity to withstand heavy wear while remaining ductile enough to absorb impact.

Q2: What are the benefits of the Metso hp100 cone crusher mantle?

A2: The Hp mantles are designed to fit the specific crushing needs. They provide excellent support for the material to be crushed, consistent wear patterns, and good resistance to abrasion, which helps to extend the life of the Hp100 cone crusher.

Q3: What risks are involved with the Metso hp100 cone crusher mantle?

A3: The use of mantles that are not suitable for the Hp100 cone crusher can risk the machine's functionality and those operating close to it. Hence, it is essential to consult the manufacturer's specifications and guidelines before purchasing or replacing any crusher parts.

Q4: How are the Metso hp100 cone crusher mantle and liners transported?

A4: Crusher mantles and liners are transported by sea or air freight. By either mode of transport, they are packed in crates or containers and are usually accompanied by product lists and customs paperwork.